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FMEA (Failure Mode and Effects Analysis) is a method for analyzing and evaluating types of failure and their consequences in product and process development. It is primarily used for risk mitigation and failure prevention in the design and production phases. However, the results and benefits of FMEA depend on the preparation, the moderated implementation of the FMEA, and the motivation of the employees assigned to it.
In addition, most FMEA are currently carried out in meeting rooms, far removed from the reality of practical application and actual manufacturing situations.

The reverse FMEA method was developed to verify the results of FMEA in real-life situations. Reverse FMEA is used as a tool and method for checking the relevance of a process FMEA. Furthermore, the application of reverse FMEA enables proactive, preventive, and comprehensive further risk minimization in the processes.

This makes reverse FMEA an efficient and effective tool for continuous risk reduction. Companies such as GM, Opel, PSA, and Continental rely on this method and require its use in their supply base.

In this seminar, you will bring your FMEA knowledge up to date and work out the components of a comprehensive reverse FMEA in moderated workshops. This will enable you to generate direct added value for your company within the workshop itself.
Building on existing knowledge of the FMEA method and their own practical experience, participants in this one-day seminar will gain technical knowledge of reverse FMEA and practical experience in the content-related, organizational, and methodological preparation and implementation of a reverse FMEA.

Seminar Content
  • Introduction and workshop overview
  • Theoretical foundations of FMEA
  • FMEA in conjunction with IATF 16949 and CSR requirements
  • Process FMEA – Insights from practice
  • Introduction to Reverse FMEA
  • Planning, implementation, and assessment report of the reverse FMEA

Our workshop systematically uses practical examples to teach participants how to perform a reverse FMEA under the expert guidance of a specialist. Participants learn step by step how to identify and assess risks in existing processes and derive targeted measures. To support them, they receive comprehensive seminar materials, checklists, and detailed documentation that will serve as a valuable working basis even after the workshop.

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Individual coaching Dates
Additional Information
Target audience and participants

The workshop is aimed at representatives from the following areas: management, design and development, engineering and production, quality management and assurance, logistics and maintenance, purchasing and sales. It is also aimed at anyone who is actively involved in the creation of process FMEA, as well as internal system, process, and second-party auditors who would like to deepen their knowledge of reverse FMEA.

Seminar duration and date

The seminar lasts 1 day, 8:30 a.m. – approx. 5:00 p.m. (on-site / online)
Seminar date by arrangement.

Number of participants

The number of participants is limited to a maximum of 12 people. If possible, please bring a laptop to the seminar so that you can perform the practical exercises optimally.

Seminar documents and certificate of attendance

All participants will receive comprehensive training materials from GUKSA GmbH as well as a certificate of attendance upon completion of the seminar.
As part of the seminar, practical application software based on Excel will be provided free of charge. This allows participants to work directly on all case studies and workshops on their own laptops—the results can then be further utilized within the company.

Tools

The organizer provides all necessary materials, including a seminar room, flipchart, projector, beamer, pinboards, and other equipment. Application examples are also provided to ensure practical relevance.

Seminar fees

Price for training per participant: flat rate of €590
plus statutory value added tax. Invoices will be issued after the seminar has taken place and are to be paid within 30 days net.

Seminar fees (Inhouse)

We would be glad to provide you with a customized quote for in-house training courses.
Contact us by email, using the contact form, or by phone—together we will discuss your desired topics, practical examples, and specific requirements in order to tailor the seminar precisely to your company. We look forward to receiving your inquiry!

Lecturers

Certified 1st/2nd party auditors IATF 16949 (VDA QMC), process auditors VDA 6.3 (VDA QMC), ICO ISMS 27001 PROFESSIONAL / ICO ISMS Auditor ISO/IEC 27001, risk manager according to ISO 31000 / ONR 49001 with many years of experience in establishing and implementing process FMEA in the organization.
Trainer for product, process, and FMEA facilitators, as well as examiner at the DGQ.

Available dates:
Currently all dates are fully booked. You are welcome to request a possible date. with us. We will get in touch with you shortly.
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