Design/product FMEA (Failure Mode and Effects Analysis) is a formalized, analytical method for the early identification of potential errors, risks, and problems in product development and design. The aim is to evaluate these systematically and derive effective measures for prevention. The method is now an integral part of modern development processes and is used for active risk mitigation early on in a project.
Based on the requirements of the harmonized reference manual of the AIAG (Automotive Industry Action Group) and the VDA (German Association of the Automotive Industry), this seminar provides the necessary fundamentals and decision-making aids for the targeted application of design/product FMEA in your company.
During the practical seminar, participants will be introduced to the in-depth methodology of design/product FMEA. The approach will be clearly explained using practical case studies. Participants will learn how to apply the method in practice and will apply it directly in their own working environment under expert guidance.
Optionally, participants can bring a sample part with drawings and customer requirements from their own work environment to analyze it together in the seminar and develop concrete solutions.
The aim of this seminar is to teach the design/product FMEA method as an effective tool for active error prevention during the development phase and to firmly establish its use within the company. FMEA supports cross-departmental collaboration and contributes significantly to optimizing product quality.
The seminar offers a comprehensive overview of the possible applications and integration of design/product FMEA into the development process. A central component is the VDA-compliant application of the 7 FMEA steps, which have become established across all industries.
In addition to presenting the current approach, the introduction and use of task priority (AP) will be discussed, which is increasingly replacing the classic risk priority number (RPN). Participants will practice the application and methodology using practical examples and receive concrete ideas for implementation in their own work environment.
The results of the workshops will be made available as PDF and Excel files for further practice and internal company use.
Seminar Content
- Development of FMEA and its fundamentals
- Application and implementation of design/product FMEA in practice
- Design/product FMEA according to the VDA/AIAG method (7 steps of FMEA)
- Identification and consistent treatment of “special characteristics” in design/product FMEA
- Risk assessment using task priorities (AP) and risk matrices
- Linking design/product FMEA and process FMEA
- Cost analysis for FMEA
- Relationship between design/product FMEA and other quality techniques
- A total of 7 workshops will be held during the seminar.
Through group work, you will systematically learn how to identify and assess potential risks and define targeted measures for improvement. The practical application of the necessary FMEA steps for creating design/product FMEA in moderated small groups will help you to consolidate the knowledge you have learned and put it directly into practice.
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Additional Information
This training course is aimed at employees and managers from manufacturing industries who work in quality assurance, quality management, and product and process development. It is particularly suitable for quality representatives (QR), quality managers (QM), process managers, development engineers, and quality planners who want to learn the FMEA method and apply it systematically.
The seminar lasts 2 days, 8:30 a.m. – approx. 5:00 p.m. (on-site / online)
Seminar date by arrangement.
The number of participants is limited to a maximum of 12 people. If possible, please bring a laptop to the seminar so that you can perform the practical exercises optimally.
All participants will receive comprehensive training materials from GUKSA GmbH as well as a certificate of attendance upon completion of the seminar.
As part of the seminar, practical application software based on Excel will be provided free of charge. This allows participants to work directly on all case studies and workshops on their own laptops—the results can then be further utilized within the company.
The organizer provides all necessary materials, including a seminar room, flipchart, projector, beamer, pinboards, and other equipment. Application examples are also provided to ensure practical relevance.
Price for training per participant: flat rate of €990
plus statutory value added tax.
Invoices will be issued after the seminar has taken place and are to be paid within 30 days net.
We would be glad to provide you with a customized quote for in-house training courses.
Contact us by email, using the contact form, or by phone—together we will discuss your desired topics, practical examples, and specific requirements in order to tailor the seminar precisely to your company.
We look forward to receiving your inquiry!
Certified 1st/2nd party auditors IATF 16949 (VDA QMC), process auditors VDA 6.3 (VDA QMC), ICO ISMS 27001 PROFESSIONAL / ICO ISMS Auditor ISO/IEC 27001, risk manager according to ISO 31000 / ONR 49001 with many years of experience in establishing and implementing process FMEA in the organization.
Trainer for product, process, and FMEA facilitators, as well as examiner at the DGQ.